Zhejiang Xinsenzheng Automation Co., Ltd.

Area Sensing Technology

Zero Blind Spots.
Total Area Control.

High-performance fiber optic arrays engineered for irregular part detection and high-speed falling objects. Experience sub-millimeter precision across the entire 50mm sensing window.

11-50mm Array Height
0.5mm Min. Object
20μs Response
STATION: BLANKING_01
Conventional Point-Beam
SIGNAL LOST

High risk of missed pulses due to target vibration.

XSZ Parallel Array
100% STABLE

Continuous sensing curtain eliminates all dead zones.

How It Works

Parallel Optical Axes: Eliminating Dead Zones

Unlike traditional sensors that rely on a single point of contact, our blanking sensors utilize a dense array of collimated parallel beams to create an impenetrable detection curtain.

01

Planar Coverage

Multiple high-power optical fibers are aligned with sub-micron precision to generate a uniform sensing field up to 30mm high.

02

Position Independence

Detect objects regardless of where they pass through the window. Ideal for irregular falling parts or vibrating conveyor lines.

03

ASIC Signal Logic

Proprietary logic ensures that every beam in the array maintains identical sensitivity, preventing false trips from dust or oil mist.

Precision Performance

Capturing the Invisible Details

In high-precision manufacturing, even a 0.5mm component matters. Our area sensors are engineered with high-density fiber cores to ensure that no micro-part ever slips through the sensing field undetected.

ø0.5mm Detection Capability

Detect micro-springs, IC pins, and precision screws with absolute confidence, even at peak falling velocities.

High-Density Optical Pitch

Minimized beam spacing reduces the dead zone, providing a continuous "wall of light" for complex irregular shapes.

12-Bit Processing Accuracy

Internal high-speed ASIC logic converts optical signals into precise digital data for 100% reliable PLC output.

RESOLUTION_ANALYSIS_MODE
LIVE
Thickness Analysis
REF: SLS-035
15mm
Conventional Model
3.5mm
XSZ Ultra-Slim
75% Space Saved
Mechanical Integration

Minimal Footprint. Maximum Versatility.

Modern automation demands components that fit into increasingly tight spaces. Our blanking sensors feature a low-profile housing that integrates seamlessly into robotic grippers and compact conveyor systems.

3.5mm Ultra-Slim Profile

Engineered for "invisible" integration in narrow gaps where standard sensors cannot fit without collision risk.

Lightweight Aluminum Housing

Reducing payload on high-speed robotic arms to maintain peak acceleration and minimize motor wear.

90° Side-Exit Cabling

Optimized cable management to prevent bending fatigue and simplify wiring in congested machinery modules.

Extended Reach Technology

Dominate the Distance Across Any Gap

Maintain a rock-solid optical link even at distances up to 4.0m. Our high-power beam arrays are engineered to penetrate through thick dust and bypass high-frequency ambient lighting on the modern factory floor.

Up to 4.0m Scanning Range

Perfect for wide conveyors and large-scale machinery integration where standard fiber optic sensors simply fall short.

High Ambient Light Immunity

Advanced frequency modulation prevents interference from overhead high-frequency LED lighting or nearby welding arcs.

Optical Alignment Support

Built-in signal strength visualizers simplify the alignment of long-distance arrays during commissioning and maintenance.

OPTICAL_LINK_STATUS
DISTANCE: 4.00m
Field-Proven Solutions

Precision Detection for Complex Workflows

From high-speed electronics assembly to heavy-duty industrial automation, our area sensors provide the reliability needed for mission-critical sensing tasks.

High-Speed Part Counting

Accurately count micro-screws or electronic components as they fall from feeders. The 30mm sensing window ensures no part is missed, regardless of its trajectory.

  • ø0.5mm minimum object detection
  • Non-stop high-speed counting

Web Guiding & Edge Control

Monitor the edge position of transparent films, paper, or metal sheets. The parallel beam array provides a linear feedback signal for precise alignment.

  • Stable transparent object sensing
  • Real-time position feedback

Orientation & Integrity Check

Verify if a component is correctly oriented or if all required holes are present in a machined part. Ideal for integration with Cobot pick-and-place tasks.

  • Area-based profile checking
  • Easy PLC logic integration

On-site application testing available for factories in Shenzhen and Yueqing industrial hubs.

Configuration Hub

Array Sensor Selection Matrix

Select the optimal array height and resolution for your specific detection path. All models feature high-density fiber cores for industrial-grade reliability.

Swipe to view full specifications
Series Model Array Height No. of Beams Min. Object Max. Distance
XSZ-FA11-05 11 mm 5 Beams ø 0.5 mm 2,000 mm
XSZ-FA20-10 20 mm 10 Beams ø 0.5 mm 3,500 mm
SIGNAL_STRENGTH_ANALYSIS
LIVE
98 %
Optimal Link Established
STB
ERR
Simplified Commissioning

Zero-Guesswork Optical Alignment

Forget tedious manual adjustments. Our integrated signal indicator provides real-time digital feedback, ensuring a rock-solid optical link even across maximum sensing distances.

3-Stage LED Feedback

Instant visual confirmation of stability directly on the sensor head—Red (Low), Yellow (Marginal), Green (Optimal).

Fast-Track Installation

Reduce setup time by up to 70% in high-density automation cells by quickly identifying the precise optical center-axis.

Signal Quality Monitoring

The system monitors attenuation caused by dust or lens contamination, alerting operators before a functional failure occurs.

Design-In Support

Accelerate Your Design Cycle

We provide a comprehensive suite of digital assets to ensure seamless integration into your mechanical and electrical architectures—no manual drawing required.

3D CAD Models

STEP / IGS

Native 3D geometry for effortless interference checks and mounting simulation.

Download Model

Wiring Diagrams

PDF

Detailed NPN/PNP schematics for safe integration with PLC and safety relays.

Download PDF

PLC Logic Samples

FB / AOI

Pre-built function blocks for Siemens TIA Portal, Rockwell Studio 5000, and more.

Access Library
MATRIX_SENSOR_ASSY_03.STEP
50mm
11mm
X Y Z
360° PREVIEW ACTIVE
Beyond Standards

Custom Solutions for Complex Geometries

Can't find the exact array height or housing for your machine? Our application engineers in the Shenzhen & Yueqing hubs specialize in tailoring optical solutions to your specific factory floor requirements.

Extended Array Heights

Standard 11-50mm too small? We offer custom-manufactured arrays up to 100mm+ for large-scale part verification.

Specialized Housing

Need chemical resistance or food-grade coatings? We customize the probe shell to withstand high-pressure washdowns.

ASIC Algorithm Tuning

Special logic for transparent objects or high-velocity pulses can be programmed directly into the sensor's core.

Start Your System Inquiry

Connect with an XSZ application engineer to discuss your project specifications and receive a technical quote within 24 hours.

72h Global Dispatch
ISO 9001 Factory
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Saturday: 9am-Midday

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